SDP-D230 Precision Corrugated Metal Diaphragm for Pressure Sensors

The SDP-D230 series offers precision corrugated metal diaphragms for diffused-silicon and monocrystalline-silicon pressure sensors. Designed for sealing and pressure transmission, these diaphragms support sensor manufacturers in developing pressure sensing assemblies for a range of media and application requirements.

Available in selected outer diameters from 10 to 20 mm, the series includes thickness options of 0.02, 0.025, 0.03 and 0.05 mm, depending on diameter. Diaphragms as thin as 0.01 mm can also be manufactured for demanding applications.

Material options include Hastelloy C-276, Inconel 625, Monel 400, titanium, tantalum and nickel, allowing selection to suit media compatibility requirements, including applications involving corrosive or viscous fluids.

Features

• Precision corrugated design for sealing and pressure transmission
• Multiple diameter and thickness combinations for sensor integration
• Ultra-thin manufacturing capability down to 0.01 mm
• A choice of metals and alloys for different process media
• Suitable for diffused-silicon and monocrystalline-silicon pressure sensor assemblies

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Product Details
01Product Overview

The SDP-D230 series consists of corrugated metal diaphragms for diffused-silicon and monocrystalline-silicon pressure sensors. These components provide sealing and pressure transmission within the sensor assembly.

Selected outer diameters from 10 to 20 mm are available, with thickness options of 0.02, 0.025, 0.03 and 0.05 mm depending on diameter. Diaphragms as thin as 0.01 mm can also be manufactured for demanding applications, subject to confirmation of the required material and geometry.

02Product Features
  • Sensor integration: Designed for diffused-silicon and monocrystalline-silicon pressure sensor assemblies.
  • Sealing and pressure transmission: Corrugated metal diaphragm construction for use within the sensing assembly.
  • Multiple dimensions: Selected outer diameters from 10 to 20 mm with several thickness combinations.
  • Ultra-thin manufacturing: Manufacturing capability down to 0.01 mm, subject to application review.
  • Material options: Hastelloy C-276, Inconel 625, Monel 400, titanium, tantalum and nickel.
03Technical Specifications
Parameter Description
Model SDP-D230
Product Type Corrugated metal diaphragm for pressure sensors
Primary Functions Sealing and pressure transmission
Sensor Types Diffused-silicon and monocrystalline-silicon pressure sensors
Listed Outer Diameters 10, 12, 12.2, 12.4, 12.6, 14.5, 15, 15.7, 16.5, 17, 18, 18.4, 18.5, 18.8 and 20 mm
Listed Thicknesses 0.02, 0.025, 0.03 and 0.05 mm; availability varies by diameter
Minimum Manufacturing Thickness As thin as 0.01 mm; not included in the listed diameter/thickness matrix
Material Options Hastelloy C-276, Inconel 625, Monel 400, titanium, tantalum and nickel
04Material Options

Material selection should match the process medium, operating temperature and sensor assembly requirements. Options for instruments handling corrosive or viscous media include:

Material Group Available Options
Alloy Options Hastelloy C-276, Inconel 625 and Monel 400
Other Metal Options Titanium, tantalum and nickel

Material suitability and availability for a specific diameter and thickness must be confirmed for each application.

05Mechanical Configuration

The diaphragm features a circular shape with concentric corrugations. Final integration requires matching the diaphragm geometry and joining arrangement to the sensor assembly.

  • Outer diameter: Select a listed size compatible with the assembly.
  • Thickness: Select an available combination from Section 7.
  • Corrugation profile: Confirm the required profile against the approved drawing.
  • Joining interface: Confirm the edge geometry and assembly process before ordering.
06Dimensions
Dimension Selection Information
Outer Diameter (OD) Selected sizes from 10 to 20 mm; see Section 7
Diaphragm Thickness (t) 0.02, 0.025, 0.03 or 0.05 mm, depending on OD
Special Thin Diaphragm 0.01 mm manufacturing capability; confirm feasibility for the requested configuration
Other Dimensions Corrugation dimensions, effective diameter, edge geometry and tolerances require confirmation on the final drawing

All dimensions are in millimeters. Request a confirmed dimensional drawing before finalizing the sensor assembly design.

07Diameter & Thickness Selection

The following matrix shows the listed diameter and thickness combinations.

Outer Diameter
(mm)
0.02 mm 0.025 mm 0.03 mm 0.05 mm
10 ● ● ● ●
12 ● ● ● ●
12.2 ● ● ● ●
12.4 ● ● ● ●
12.6 ● ● ● ●
14.5 ● ● ● ●
15 ● ● ● —
15.7 ● ● ● ●
16.5 — ● ● —
17 — ● ● ●
18 ● ● ● ●
18.4 ● ● ● ●
18.5 ● ● ● ●
18.8 ● ● ● ●
20 — ● ● —

● = Listed combination. — = Not listed; contact SensorDyna to confirm feasibility. Material availability must be confirmed separately. On mobile devices, swipe horizontally to view the full table.

08Application & Integration Considerations

Select the diaphragm together with the complete sensor assembly requirements. Pressure rating, overload capability, operating temperature, fatigue life and measurement performance require validation for the final assembly and are not specified by this dimensional matrix.

  • Confirm compatibility with the process medium and operating temperature.
  • Review diaphragm dimensions, material and joining requirements.
  • Validate sealing and pressure transmission in the completed assembly.
09Typical Applications
  • Diffused-silicon pressure sensor assemblies
  • Monocrystalline-silicon pressure sensor assemblies
  • Pressure sensing instruments requiring metal diaphragms for sealing and pressure transmission
  • Instruments handling corrosive or viscous media, subject to material and assembly compatibility
10Product Selection

To request a quotation or confirm a suitable configuration, please provide the following information:

Selection Item Required Information
Product Model SDP-D230
Material Required metal or alloy grade
Outer Diameter Required OD in mm
Thickness Required thickness in mm
Drawing Corrugation profile, edge dimensions and dimensional tolerances
Operating Conditions Process medium, working pressure and operating temperature
Assembly Requirements Joining method and mating component details
Quantity Sample quantity and estimated production demand

Contact SensorDyna with your drawing and application requirements to confirm material, dimensions and manufacturing feasibility.